Rashmi Metaliks is the largest manufacturer of Sponge Iron in Jhargram with a capacity of 1.5 lakh TPA. We produce high-quality Sponge Iron that meets the industry standards. The production process followed at Rashmi Metaliks makes the Sponge Iron unique and superior than its competitors.
Get PriceThe development of this process has led today to produce high-quality iron powder by grinding and then ball milling of the sponge iron into fine particles and followed by heating the as-milled iron powders in hydrogen to remove the oxides.
Get PriceHigh quality Sponge Iron we produce in our own factories goes towards the manufacture of billets. Heating the Sponge Iron in a carefully regulated furnace helps maintain a consistent composition. Prior to converting them to billets, the molten metal is screened for its properties.
[PDF]Get PriceThe objective of the Company is to produce coal based DRI and semi-finished and finished steel products. The steel plant is being set up in two phases. Four units of 120,000 TPA Sponge Iron Plant, 72,000 TPA Mild Steel Billet Plant and 45,000 TPA Slag Crusher Plant have been installed at Hesla in an area of around 14 acres.
Get PriceA method for the direct gaseous reduction of iron ore to sponge iron at an elevated temperature suitable for hot briquetting, wherein a hot reducing gas is circulated upwardly through a descending body of iron ore and a make-up reducing gas stream is added to the circulating gas stream. A sponge iron product having a predetermined desired degree of carburization in the range 0.5% to 4% is ...
Get PriceSome of the sponge iron plants are captive to steel mills, but there is a significant domestic merchant market, India producing 57% of its crude steel in electric arc furnaces (2016). At integrated mini-mills, DRI can be hot charged to the EAF, at temperatures in the region of 650° C, .
Get PriceThis product is known as direct reduced iron (DRI) or sponge iron. Processes that produce iron by reduction of iron ore (in solid state) below the melting point are generally classified as DR ...
Get PriceIndia uses coal to produce iron sponge while Iran makes the material with gas, making less environmental pollution," Farshad told a press conference. Last month, Iranian President Mahmoud Ahmadinejad inaugurated the country's second sponge iron plant, and oxygen-nitrogen unit of Saba Steel Complex in the central Iranian city of Isfahan.
[PDF]Get PriceThe iron sponge (iron oxide) process is the oldest and still the most widely used batch process for sweetening natural gas and NGLs (Duckworth and Geddes, 1965; Anerousis and Whitman, 1984; Zapffe, 1963). The process was implemented during the nineteenth century. In the process, the sour gas is passed down through the bed.
[PDF]Get PriceSponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag.
[PDF]Get PriceDirect Reduced Iron (DRI), also known as Sponge Iron, offers an alternative steel production route to BF-BOF and Scrap-EAF routes. In DRI, iron ore is reduced in its solid state – unlike BF process where a liquid metal is formed during reduction. DRI can then be transformed to steel in electric arc furnaces. DRI production is common in Middle East, South America, India and Mexico.
Get PriceSponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel and reducing agent in Rotary Kiln. Sponge iron is rich in Metallic Iron (Pure Iron) with .
Get PriceThis product is known as direct reduced iron (DRI) or sponge iron. Processes that produce iron by reduction of iron ore (in solid state) below the melting point are generally classified as DR ...
Get PriceSponge iron can also be used to produce a powdered ore that works very well when mixed with other metals in the production of different types of iron-based products.
Get PriceSponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials. The plant consists of the following sub divisions. Raw material preparation plant
Get PriceThe grade and analysis of sponge iron fines used to produce Briquettes iron, determines the final quality of Briquettes sponge iron. Fortunately, the possibility of briquetting sponge iron and supply in this way is a good solution to the problem of transportation and storage. So there is no longer an obligation to use Jumbo Bag to export it.
Get PriceJan 23, 2019 · The existing capacity of the plant is to produce 100 T/Day of sponge iron of good quality. At present, the plant is started with 50% of its rated capacity due to long shut down of the plant ...
Get PriceRashmi Metaliks is the largest manufacturer of Sponge Iron in Jhargram with a capacity of 1.5 lakh TPA. We produce high-quality Sponge Iron that meets the industry standards. The production process followed at Rashmi Metaliks makes the Sponge Iron unique and superior than its competitors.
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Get PriceIn these processes, pig iron is melted and a strong current of air is directed over it while it is stirred or agitated. This causes the dissolved impurities (such as silicon) to be thoroughly oxidized. An intermediate product of puddling is known as refined pig iron, finers metal, or refined iron. Pig iron can also be used to produce gray iron.
Get PriceThe gas based sponge iron plants could operate only where inexpensive natural gas was available. Sponge iron furnaces could not be developed into a single entity to produce liquid metal. Increased scrap availability that was being traded world wide as a furnace RM. Blast furnace capacities increased from 0.7 Mt/yr in 1960s to over 4 Mt/yr.
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